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Speedy, sustainable and cost-effective: Renovating sports floors instead of replacing them

The sports floor system from Dr. Schutz: A step-by-step account

Advert by IAKS member Dr. Schutz Group

With the smart all-in-one solutions from Dr. Schutz, sports hall floors can be renovated in five perfectly coordinated steps. Using its Sports Floor System, the entire hall floor is fully upgraded in just a few days without having to tear out the existing flooring. This not only eliminates a great deal of cost and effort, but also saves a lot of waste and material.

www.dr-schutz-sportfloors.com

When upgrading facilities used by the public, it is often necessary to weigh up methods in terms of their sustainability. Dr. Schutz has had this consideration scientifically tested: with the result that a renovation with the Floor Remake System reduces CO2 emissions by 98 % over the installation of a new floor. And the cost aspect is also impressive, as the streamlined method costs only a fraction of the price of a new floor.

The Sports Floor System is suitable for both resilient and wooden sport floors and is adapted to the existing surface.

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photo: Dr. Schutz Group

Renovation of a sports floor at the Anders Ljungstedt high school in Linköping, Sweden

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photo: Dr. Schutz Group

The initial situation

Year-long heavy-duty use wears out sport hall floors. Resin residues from balls and abrasion from shoes cause unsightly streaks, equipment leaves scratches, and the colours and lines fade. The rough surface is almost impossible to clean. Worse still, the surface loses its non-slip properties, exposing users to the serious risk of injury.

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photo: Dr. Schutz Group

Step 1: Deep cleaning

The Sports Floor System by Dr. Schutz starts with the wet deep cleaning of the existing floor. With the appropriate machine, the floor is thoroughly processed mechanically, with the added cleaning agent providing the desired extra effect: in sports halls, the special handball resin remover, in addition to a general cleaner, is the product of choice for shifting these stubborn residues.

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Step 2 (optional): Floor repairs

Should the floor show such severe damage such as deep scratches, open joints or uneven areas, these can be filled and sanded with the Prep and Repair System to ensure a smooth surface for the subsequent steps.

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Step 3: Applying field colours

Coloured water based PU coatings offer a wide choice across the entire spectrum of sports floor colours, giving the floor and its playing areas brilliant base colours. After the full-surface colour coat, it is also possible to apply design elements such as logos or club crests, for example.

 

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photo: Dr. Schutz Group

Step 4: Line markings

Very few sports floors can do without line markings. With its Floor and Sports Liner, Dr. Schutz has the right device for positioning them individually and masking them with maximum precision in the shortest possible time. The lines are then applied in the colour suiting the sports that are played in the hall.

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photo: Dr. Schutz Group

Step 5: On-top protection

Finally, the floor is hermetically sealed with a transparent permanent PU coating. This provides the playing fields and especially the newly applied lines with lasting protection from abrasion, scratches and colour fading. The perfectly protected surface prevents dirt from becoming ingrained and is easy to clean. Exhibiting the appropriate slip resistance class and the matching gloss, the flooring complies with DIN 18032 and EN-14904 for sports floors.

Certified sustainability: a calculation demonstrating CO2 savings and lasting protection

CO2 savings:

In order to quantify the sustainability of its floor renovation system, Dr. Schutz commissioned an expert opinion from the German Institute for Sustainability and Economics. It wanted to find out how much CO2 can be saved by renovation using the Floor Remake System compared to the installation of new flooring. The simple answer is 98 %. Tearing out old floors creates a lot of waste that has to be disposed of at great expense. The production of new floor coverings and the logis- tics associated with their installation also add to the carbon footprint. All of the Dr. Schutz Group’s systems are produced in Germany, and the raw materials and primary products exclusively in Europe. A photovoltaic system on the roof of the plant also meets almost all of the electricity needs of production. Waste is virtually eliminated by the renovation process.

Lasting protection:

The on-top PU finish hermetically seals the floor and protects it from scratches and dirt penetration. This means that simple cleaning with suitable cleaning agents (like the Dr. Schutz PU Cleaner) will be sufficient for many years. The annual thorough deep clean with the removal of old care layers and the application of new can be avoided completely. This not only saves many litres of water and cleaning chemicals, but also prevents microplastics washed out of the care layers from entering the water cycle in the first place.